JOURNAL OF THE EUROPEAN CERAMIC SOCIETY

Cyclic contact fatigue behavior of baria-silicate glass-ceramics as a function of crystal aspect ratio
Suputtamongkol K, Anusavice KJ and Mecholsky JJ
Ceramic materials are potentially useful for dental applications because of their esthetic potential and biocompatibility. However, evidence of contact fatigue damage in ceramics raises considerable concern regarding its effect on the survival probability predicted for dental prostheses. To simulate intraoral conditions, Hertzian indentation loading with steel indenters was applied in this study to characterize the fatigue failure mechanisms of ceramic materials. Baria silicate glasses and glass-ceramics with different aspect ratios of crystals were selected because the glass and crystal phases have similar density, elastic modulus, and thermal expansion coefficients. Therefore, this system is a model ceramic for studying the effect of crystal geometry on contact cyclic fatigue failure. The subsequent flexural strength results show that the failure of materials with a low fracture toughness such as baria-silicate glass (0.7 MPa m) and glass-ceramic with an aspect ratio of 3.6/1 (1.3 MPa m) initiated from cone cracks developed during cyclic loading for 10 to 10 cycles. The mean strengths of baria-silicate glass and glass-ceramics with an aspect ratio of 3.6/1 decreased significantly as a result of the presence of a cone crack. Failures of baria-silicate glass-ceramics with an aspect ratio of 8.1/1 (K = 2.1 MPa m) were initiated from surface flaws caused by either grinding or cyclic loading. The gradual decrease of fracture stress was observed in specimens with an aspect ratio of 8.1/1 after loading in air for 10 to 10 cycles. A reduction of approximately 50 % in fracture stress levels was found for specimens with an aspect ratio of 8.1/1 after loading for 10 cycles in deionized water. Thus, even though this glass-ceramic with an 8.1/1 crystal aspect ratio material is tougher than that with a 3.6/1 crystal aspect ratio, the fatigue damage induced by a large number of cycles is comparable. The mechanisms for cyclic fatigue crack propagation in baria-silicate glass-ceramics are similar to those observed under quasi-static loading conditions. An intergranular fracture path was observed in glass-ceramics with an aspect ratio of 3.6/1. For an aspect ratio of 8.1/1, a transgranular fracture mode was dominant.
Cobalt-containing bioactive glasses reduce human mesenchymal stem cell chondrogenic differentiation despite HIF-1α stabilisation
Littmann E, Autefage H, Solanki AK, Kallepitis C, Jones JR, Alini M, Peroglio M and Stevens MM
Bioactive glasses (BGs) are excellent delivery systems for the sustained release of therapeutic ions and have been extensively studied in the context of bone tissue engineering. More recently, due to their osteogenic properties and expanding application to soft tissue repair, BGs have been proposed as promising materials for use at the osteochondral interface. Since hypoxia plays a critical role during cartilage formation, we sought to investigate the influence of BGs releasing the hypoxia-mimicking agent cobalt (CoBGs) on human mesenchymal stem cell (hMSC) chondrogenesis, as a novel approach that may guide future osteochondral scaffold design. The CoBG dissolution products significantly increased the level of hypoxia-inducible factor-1 alpha in hMSCs in a cobalt dose-dependent manner. Continued exposure to the cobalt-containing BG extracts significantly reduced hMSC proliferation and metabolic activity, as well as chondrogenic differentiation. Overall, this study demonstrates that prolonged exposure to cobalt warrants careful consideration for cartilage repair applications.
Enhanced oxidation resistance of SiC/SiC minicomposites via slurry infiltration of oxide layers
Zhou J, Almansour AS, Chase GG and Morscher GN
SiC based composite materials commonly have protective silica surface in air. Under humid environments at high temperatures, like occur in jet engines, the silica surface layer reacts with water molecules to form volatile silicon hydroxide (Si(OH)) and the protection is reduced which cause jet engine degradation. An alternative approach to protect SiC based composites would be to infiltrate the SiC matrix via slurry with an oxide material that is resistant to the high-temperature and humid environment. As proof of concept, aqueous based mullite particle slurries were infiltrated by pressurized flow and by capillarity of the wetting slurry on the external surface of the porous SiC matrix of single-fiber-tow SiC/SiC minicomposites. Minicomposites were precracked at room temperature during tensile tests then tested in tensile creep in air at 1200 °C to study the degree of protection that the infiltrated mullite provided at high temperatures. Next, fracture surfaces were examined using SEM.
A novel processing approach for free-standing porous non-oxide ceramic supports from polycarbosilane and polysilazane precursors
Konegger T, Patidar R and Bordia RK
In this contribution, a low-pressure/low-temperature casting technique for the preparation of novel free-standing macrocellular polymer-derived ceramic support structures is presented. Preceramic polymers (polycarbosilane and poly(vinyl)silazane) are combined with sacrificial porogens (ultra-high molecular weight polyethylene microbeads) to yield porous ceramic materials in the Si-C or Si-C-N systems, exhibiting well-defined pore structures after thermal conversion. The planar-disc-type specimens were found to exhibit biaxial flexural strengths of up to 60 MPa. In combination with their observed permeability characteristics, the prepared structures were found to be suitable for potential applications in filtration, catalysis, or membrane science.
A two-scale Weibull approach to the failure of porous ceramic structures made by robocasting: possibilities and limits
Genet M, Houmard M, Eslava S, Saiz E and Tomsia AP
This paper introduces our approach to modeling the mechanical behavior of cellular ceramics, through the example of calcium phosphate scaffolds made by robocasting for bone-tissue engineering. The Weibull theory is used to deal with the scaffolds' constitutive rods statistical failure, and the Sanchez-Palencia theory of periodic homogenization is used to link the rod- and scaffold-scales. Uniaxial compression of scaffolds and three-point bending of rods were performed to calibrate and validate the model. If calibration based on rod-scale data leads to over-conservative predictions of scaffold's properties (as rods' successive failures are not taken into account), we show that, for a given rod diameter, calibration based on scaffold-scale data leads to very satisfactory predictions for a wide range of rod spacing, i.e. of scaffold porosity, as well as for different loading conditions. This work establishes the proposed model as a reliable tool for understanding and optimizing cellular ceramics' mechanical properties.
Overview: Damage resistance of graded ceramic restorative materials
Zhang Y
Improving mechanical response of materials is of great interest in a wide range of disciplines, including biomechanics, tribology, geology, optoelectronics, and nanotechnology. It has been long recognized that spatial gradients in surface composition and structure can improve the mechanical integrity of a material. This review surveys recent results of sliding-contact, flexural, and fatigue tests on graded ceramic materials from our laboratories and elsewhere. Although our findings are examined in the context of possible applications for next-generation, graded all-ceramic dental restorations, implications of our studies have broad impact on biomedical, civil, structural, and an array of other engineering applications.
Load-bearing increase in alumina evoked by introduction of a functional glass gradient
Dorthé E and Zhang Y
Alumina is the most commonly used ceramic in orthopedics due mainly to its wear resistance and chemical inertness. However, alumina has relatively low load-bearing capacity compared to other advanced ceramics, such as zirconia. We hypothesized that grading the elastic modulus at the surfaces may substantially increase the load-bearing capacity of alumina. In this study, graded structures were fabricated by infiltrating glass into dense alumina plates, resulting in a diminished modulus at the surface layers. The plates were then bonded to polycarbonate substrates and subjected to flexural loading with various loading rates spanning five orders of magnitude (dynamic fatigue) in water. Infiltrated specimens showed an increase in flexural load over homogenous controls for all loading rates, despite the graded alumina exhibiting greater load rate dependence than their homogenous counterparts. Our results indicate that controlled elastic gradients at the surface could be highly beneficial in improving the load-bearing capacity of alumina ceramics.