An Approach to Characterize the Impact Absorption Performance of Construction Helmets in Top Impact
The helmets used by construction site workers are mainly designed for head protection when objects are dropped from heights. Construction helmets are also casually called "hard hats" in industries. Common construction helmets are mostly categorized as type 1 according to different standards. All type 1 helmets have to pass type 1 standard impact tests, which are top impact tests-the helmet is fixed and is impacted by a free falling impactor on the top crown of the helmet shell. The purpose of this study was to develop an approach that can determine the performance characterization of a helmet. A total of 31 drop impact tests using a representative type 1 helmet model were performed at drop heights from 0.30 to 2.23 m, which were estimated to result in impact speeds from 2.4 to 6.6 m/s. Based on our results, we identified a critical drop height that was used to evaluate the performance of helmets. The peak impact forces and peak accelerations varied nonproportionally with the drop height. When the drop height is less than the critical height, the peak force and peak acceleration increase gradually and slowly with increasing drop height. When the drop height is greater than the critical height, the peak force and peak acceleration increase steeply with even a slight increase in drop height. Based on the critical drop height, we proposed an approach to determine the safety margin of a helmet. The proposed approach would make it possible to determine the performance characteristics of a helmet and to estimate the safety margin afforded by the helmet, if the helmet first passes the existing standardized tests. The proposed test approach would provide supplementary information for consumers to make knowledgeable decisions when selecting construction helmets.
Test Methods to Rigorously, Reproducibly, and Accurately Measure the Detection Performance of Walk-through Metal Detectors
Walk-through metal detectors (WTMDs) are the primary tool for the detection of concealed metal contraband and threat items on a person. They are found at almost all security checkpoint stations worldwide. It is important for security that assessing the detection performance of WTMDs is done rigorously, accurately, and reproducibly. Current standardized test methods do not provide this capability. Moreover, exhaustive testing would be prohibitively expensive and slow. Test methods, test objects, and their rationale are described here that can be used to accurately and reproducibly measure the detection performance of a WTMD while rigorously exercising its detection capability. Focused selection of the most informative test parameters reduces the time required for testing by about two orders of magnitude.
Comparison of ASTM F2129 and ASTM F746 for Evaluating Crevice Corrosion
Crevice corrosion is one of the major mechanisms that drives implant failure in orthopedic devices that have modular interfaces. Despite the prevalence of crevice corrosion in modular interfaces, very little is known with regards to the susceptibility of different material combinations to participate in crevice corrosion. In this study, we compare two electrochemical methods, ASTM F2129, , and a modified version of ASTM F746, , in their ability to induce crevice corrosion. Four commonly used metals, 316 stainless steel, commercially pure titanium (Ti grade 2), Ti-6Al-4V (Ti grade 5), and cobalt-chromium-molybdenum per ASTM F1537, were used to form crevices with a rod and washer combination. As a control, the metal rod materials were tested alone in the absence of crevices using ASTM F2129 and the modified ASTM F746 method. As another control to determine if crevices formed with polymeric materials would influence crevice corrosion susceptibility, experiments were also conducted with metal rods and polytetrafluorethylene washers. Our results revealed more visible corrosion after ASTM F2129 than ASTM F746. Additionally, ASTM F746 was found to falsely identify crevice corrosion per the critical pitting potential when visual inspection found no evidence of crevice corrosion. Hence, ASTM F2129 was found to be more effective overall at evaluating crevice corrosion compared to ASTM F746.
Evaluation of Apparatus Used to Test Liquid through Protective Materials: Comparison of a Modified Dot-Blot Apparatus to the ASTM Penetration Cell
Personal protective equipment (PPE), such as gowns used in the latest Ebola outbreak in Western Africa, are critical in preventing the spread of deadly diseases. Appropriate test systems and test soils are needed to adequately evaluate PPE. ASTM F903, , has been used for decades to test fabrics' resistance to liquid penetration. However, this test apparatus requires at least 60 mL of test solutions, is labor intensive, and has problems with leakage around the gaskets. We compared the F903 test apparatus to a modified dot-blot apparatus to evaluate the visual penetration of a blood test soil. A series of commercially available gowns and drapes were tested in each apparatus. Using blood test soil at 2 psi, there was no statistically significant difference between the two methods except for in one gown. By comparing this gown in the ASTM test apparatus with and without a screen, the particular screen selected did not account for the difference between the dot-blot and F903 apparatuses; however, it is conceivable that a particular screen/fabric combination could account for this difference. The modified dot-blot apparatus was evaluated using three different test solutions: blood, vomit, and a labeled protein (goat anti-rabbit immunoglobulin G-horseradish peroxidase [GaR IgG-HRP]) in a blood test soil solution. This testing revealed significant difference in penetration for some of the PPE garments. The modified dot-blot had several large advantages over the ASTM apparatus-over six times less specimen volume and no edge or gasket leakage. In addition, nitrocellulose can be easily incorporated into the modified dot-blot apparatus, enabling the trapping of viruses and proteins that penetrate PPE-thus permitting the use of antibodies to quickly and sensitively detect penetration.
The Surface Tension of Synthetic Blood used for ASTM F1670 Penetration Tests
The American Society for Testing and Material (ASTM International) F1670 test method was based on research involving transmission of bloodborne pathogens (Hepatitis B, Hepatitis C, and HIV) in the 1980s. The test method details the measurement of synthetic blood penetration through garments. A key parameter affecting penetration is synthetic blood surface tension which is measured via du Noüy ring tensiometer. However, little is known about the sources of variation impacting surface tension measurements. In this study, the synthetic blood used for ASTM F1670 was evaluated from within the ASTM F903 test apparatus and with two mixing treatments. Measurements were compared against two outside laboratories and with two alternate tensiometric methods (pendant drop and capillary rise). It was found that using the methods specified in the ASTM F1670 test method, surface tension of the synthetic blood was not 40-44 dynes/cm as was expected. The surface tension was initially above 50 dynes/cm and declined to below 40 dynes/cm after 60 minutes. The surface tension within the penetration cell was relatively constant over time, showing that the surface tension measurements outside the penetration cell are not indicative of the surface tension within the apparatus during the test. Shaking the synthetic blood, a mixing procedure detailed in the ASTM F1670 test method, increased the surface tension. The increase was greatest in a container having more airspace. Du Noüy ring measurements by NIOSH compared to external labs were within 15%. Testing with alternate methods showed that the "open-to-atmosphere" methods (ring and drop) began lower and declined rapidly when compared to the "closed-to-atmosphere" method (capillary). Results of this research will help amend the ASTM F1670 standard to better characterize the measurement and handling of synthetic blood used in the ASTM F1670 test and to provide a framework for consideration of test fluid used in future ASTM standards.
Fourier Transform Infrared Absorption Spectroscopy for Quantitative Analysis of Gas Mixtures at Low Temperatures for Homeland Security Applications
Performance standard specifications for point chemical vapor detectors are established in ASTM E 2885-13 and ASTM E 2933-13. The performance evaluation of the detectors requires the accurate delivery of known concentrations of the chemical target to the system under test. Referee methods enable the analyte test concentration and associated uncertainties in the analyte test concentration to be validated by independent analysis, which is especially important for reactive analytes. This work extends the capability of a previously demonstrated method for using Fourier transform infrared (FT-IR) absorption spectroscopy for quantitatively evaluating the composition of vapor streams containing hazardous materials at Acute Exposure Guideline Levels (AEGL) to include test conditions colder than laboratory ambient temperatures. The described method covers the use of primary reference spectra to establish analyte concentrations, the generation of secondary reference spectra suitable for measuring analyte concentrations under specified testing environments, and the use of additional reference spectra and spectral profile strategies to mitigate the uncertainties due to impurities and water condensation within the low-temperature (7 °C, -5 °C) test cell. Important benefits of this approach include verification of the test analyte concentration with characterized uncertainties by in situ measurements co-located with the detector under test, near-real-time feedback, and broad applicability to toxic industrial chemicals.
Comparative study of methods to measure the density of Cementious powders
The accurate measurement of the density of hydraulic cement has an essential role in the determination of concrete mixture proportions. As more supplementary cementitious materials (SCM), such as fly ash, and slag, or cement replacements materials such as limestone and calcium carbonate are used in blended cements, knowledge of the density of each powder or of the blended cement would allow a more accurate calculation of the proportions of a concrete mixture by volume instead of by mass. The current ASTM standard for measuring cement density is the "Test Method for Density of Hydraulic Cements" (ASTM C188-14), which utilizes a liquid displacement method to measure the volume of the cement. This paper will examine advantageous modifications of the current ASTM test, by alcohol substitutions for kerosene. In addition, a gas (helium) pycnometry method is evaluated as a possible alternative to the current standard. The described techniques will be compared to determine the most precise and reproducible method for measuring the density of hydraulic cements and other powders.
Recommended Protocol for Round Robin Studies in Additive Manufacturing
One way to improve confidence and encourage proliferation of additive manufacturing (AM) technologies and parts is by generating more high quality data describing the performance of AM processes and parts. Many in the AM community see round robin studies as a way to generate large data sets while distributing the cost among the participants, thereby reducing the cost to individual users. The National Institute of Standards and Technology (NIST) has conducted and participated in several of these AM round robin studies. While the results of these studies are interesting and informative, many of the lessons learned in conducting these studies concern the logistics and methods of the study and unique issues presented by AM. Existing standards for conducting interlaboratory studies of measurement methods, along with NIST's experience, form the basis for recommended protocols for conducting AM round robin studies. The role of round robin studies in AM qualification, some of the limitations of round robin studies, and the potential benefit of less formal collaborative experiments where multiple factors, AM machine being only one, are varied simultaneously are also discussed.
Evaluation of a rotary laser body scanner for body volume and fat assessment
This paper reports the evaluation tests on the reliability and validity of a 3-dimensional (3D) laser body scanner for estimation of body volume and % fat. Repeated measures of body imaging were performed for reproducibility analysis. Validity of the instrument was assessed by comparison of measures of body volume by imaging to hydrodensitometry, and body fat was compared to hydrodensitometry and dual energy X-ray absorptiometry. Reproducibility analysis showed little difference between within-subjects measurements of volume (ICC ≥ 0.99, p < 0.01). Body volume estimations by laser body scanner and hydrodensitometry were strongly related (r = 0.99, p < 0.01), and agreement was high (ICC = 0.99, p < 0.01). Measurements of % body fat also agreed strongly with each other between methods (ICC = 0.86, p < 0.01), and mean % fat estimates by body imaging did not differ from criterion methods (p > 0.05). These findings indicate that the 3D laser body scanner is a reliable and valid technique for the estimation of body volume. Furthermore, body imaging is an accurate measure of body fat, as compared to dual energy X-ray absorptiometry. This new instrument is promising as a quick, simple to use, and inexpensive method of body composition analysis.
Improved Threat Identification Using Tonemapping of High-Dynamic-Range X-ray Images
Transmission X-ray systems are used to image the contents of suspicious packages, luggage, and cargo. The images can have a dynamic range of 1,000:1 or greater, but are typically displayed on consumer-grade displays with a low-dynamic range of less than 255:1. We show that modern tonemapping algorithms can greatly improve the process of displaying X-ray images on low-dynamic-range displays and compare the performance of some popular algorithms for this purpose.
Testing the Image Quality of Cabinet X-ray Systems for Security Screening: The Revised ASTM F792 Standard
ASTM F792, provides test objects and methods for measuring the imaging performance of cabinet X-ray systems used at security checkpoints. The standard is widely used, with many thousands of ASTM F792 test objects utilized throughout the world. The last major revision of the standard was more than 15 years ago (2001), and since that time, several deficiencies have been noted when using the standard for testing modern systems employing multiple-view and multiple-energy configurations. Accordingly, the present work describes a new revision of the ASTM F792 standard realized as a trifurcation into three parts, each with its own separate test object and associated test method. The three parts of the standard are intended for routine testing, human-perception testing, and objective technical testing, and represent a major update to this venerable standard.
Historical Review of the Metered Section Area for the Guarded-Hot-Plate Method
Results of an extensive literature review and investigation of the metered section area for the guarded-hot-plate method, standardized as ASTM C177, , are presented. The guarded-hot-plate apparatus is a primary linear-heat-flow method generally used to determine the thermal conductivity of insulating and building materials. The review examined technical publications from 1885 to 1990 and identified 31 papers of interest. Historical versions of ASTM C177 were also researched as well as test methods from other standard development organizations. The investigation revealed that, over the past 100 years, researchers have independently developed two main approaches for the computation of the metered section area. An assessment of the calculation techniques is presented for round plates with diameters from 250 to 1,000 mm, a guard-to-meter aspect ratio of 2, and guard gap widths of 1-4 mm. The gap effects are not negligible because large gaps (4 mm) on small plates (250 mm) can lead to errors of 10 % or more on the computation of the metered section area, ultimately affecting the uncertainty of the test results of the guarded-hot-plate method. The results of this study are applicable to other thermal conductivity test methods that employ a primary thermal guard to promote 1-D heat flow.