CHALLENGES AND OPPORTUNITIES OF INCREASING MATERIALS CIRCULARITY: A Focus on Critical Metal Recovery from Electronic Waste
This article is a summary of the authors' response to the 2023 Circular Economy Request for Information: Challenges and Opportunities of Increasing Materials Circularity, a call for information issued by the U.S. Department of Energy's Advanced Materials & Manufacturing Technologies Office (AMMTO) in March 2023. Information can be found at www.energy.gov/eere/ammto/2023-circular-economy-request-information-challenges-and-opportunities-increasing.
Allicin-Loaded Hydroxyapatite: Enhanced Release, Cytocompatibility, and Antibacterial Properties for Bone Tissue Engineering Applications
Allicin, the active compound of garlic extract, is a naturally sourced biomolecule, which promotes a vast range of health benefits. However, the limited stability of allicin restricts its applications in tissue engineering. Additionally, the detailed effects of allicin in bone health are yet to be explored. Our work reports on the fabrication of a novel allicin-loaded hydroxyapatite drug delivery system with enhanced biological properties. The fabricated system shows excellent antibacterial efficiency against after 36 h of bacterial interaction with a sample. The allicin release kinetics are enhanced with polycaprolactone (PCL). The obtained results after 20 days of drug release study indicate that PCL coating leads to an increase in cumulative allicin release from ~ 35% to 70% at a physiological pH of 7.4. These scaffolds maintain stability during the whole period of drug release. Cytocompatibility of tested compositions with osteoblasts indicates enhanced cell viability and good filopodial attachment on the sample surface at day 7. These allicin-loaded antibacterial and cytocompatible scaffolds can find applications as localized delivery vehicles for bone tissue engineering.
Minimal amelogenin domain for enamel formation
Amelogenin is the most abundant matrix protein guiding hydroxyapatite formation in enamel, the durable bioceramic tissue that covers vertebrate teeth. Here, we sought to refine structure-function for an amelogenin domain based on data showing a 42 amino acid amelogenin-derived peptide (ADP7) mimicked formation of hydroxyapatite similar to that observed for the full-length mouse 180 amino acid protein. In mice, we used CRISPR-Cas9 to express only ADP7 by the native amelogenin promoter. Analysis revealed ADP7 messenger RNA expression in developing mouse teeth with the formation of a thin layer of enamel. , ADP7 peptide partially replaced the function of the full-length amelogenin protein and its several protein isoforms. Protein structure-function relationships identified through assays can be deployed in whole model animals using CRISPR-Cas9 to validate function of a minimal protein domain to be translated for clinical use as an enamel biomimetic.
Effect of Ion Irradiation on Nanoindentation Fracture and Deformation in Silicon Carbide
Silicon carbide is desirable for many nuclear applications, making it necessary to understand how it deforms after irradiation. Ion implantation combined with nanoindentation is commonly used to measure radiation-induced changes to mechanical properties; hardness and modulus can be calculated from load-displacement curves, and fracture toughness can be estimated from surface crack lengths. Further insight into indentation deformation and fracture is required to understand the observed changes to mechanical properties caused by irradiation. This paper investigates indentation deformation using high-resolution electron backscatter diffraction (HR-EBSD) and Raman spectroscopy. Significant differences exist after irradiation: fracture is suppressed by swelling-induced compressive residual stresses, and the plastically deformed region extends further from the indentation. During focused ion beam cross-sectioning, indentation cracks grow, and residual stresses are modified. The results clarify the mechanisms responsible for the modification of apparent hardness and apparent indentation toughness values caused by the compressive residual stresses in ion-implanted specimens.
Showcasing the Strength of the Industry with the Light Metals Division
Microstructure and Thickness Effects on Impact Behavior and Separation Formation in X70 Pipeline Steel
In an effort to optimize the transportation of oil and gas, the pipeline industry is developing large-diameter, thick-walled pipelines that can withstand low temperatures and high pressures. In this study, three X70 steel plates of similar chemistry, ranging in thickness from 13.5 mm to 22 mm, were subjected to drop-weight tear and Charpy V-notch tests to determine the effects of plate thickness and microstructure on the formation of separations and impact behavior. Constraint induced by specimen thickness appears to dictate the location of separations, the three microstructures exhibited different separation behaviors, and microstructural banding was not found to promote separation formation. Separations were most frequent when the primary fracture plane was parallel to the rolling direction. This study also found that standardized empirical relationships between Charpy V-notch and drop-weight tear tests do not estimate to the advanced high-strength and -toughness steels investigated.
Our Greatest Tradition: Gathering Together at the Annual Meeting
The COVID-19 Pandemic and Materials Science and Engineering Education
Bridging Fidelities to Predict Nanoindentation Tip Radii Using Interpretable Deep Learning Models
As the need for miniaturized structural and functional materials has increased, the need for precise materials characterizaton has also expanded. Nanoindentation is a popular method that can be used to measure material mechanical behavior which enables high-throughput experiments and, in some cases, can also provide images of the indented area through scanning. Both indenting and scanning can cause tip wear that can influence the measurements. Therefore, precise characterization of tip radii is needed to improve data evaluation. A data fusion method is introduced which uses finite element simulations and experimental data to estimate the tip radius in situ in a meaningful way using an interpretable multi-fidelity deep learning approach. By interpreting the machine learning models, it is shown that the approaches are able to accurately capture physical indentation phenomena.
Translating Technical Communication from the Classroom to Industry
Advances in Robotic Tapping and Plugging of Non-Ferrous Smelting Furnaces: The MIRS Robotic Tapping Machine
The operation of a metallurgical furnace requires the safe opening and closing of the furnace taphole. In this operation, the molten phase in the furnace is allowed to flow through the tap-hole for transfer to a ladle or another vessel before the tap-hole needs to be safely closed. Until now, non-ferrous tapping operations have largely been performed by an operator. Safe operations around the tap-hole require good process control of the smelting furnace, the proper tap-hole design for the required duty, and high-quality, robust tapping equipment. This paper briefly describes a new robotic tapping and plugging machine for the slag tapping operation on a large copper flash smelting furnace. The operating features and performance aspects are also summarized. Studies that indicate the applicability of this technology in operations other than slag tapping at a flash furnace are described.
Graphene Properties, Synthesis and Applications: A Review
We have evaluated some of the most recent breakthroughs in the synthesis and applications of graphene and graphene-based nanomaterials. This review includes three major categories. The first section consists of an overview of the structure and properties, including thermal, optical, and electrical transport. Recent developments in the synthesis techniques are elaborated in the second section. A number of top-down strategies for the synthesis of graphene, including exfoliation and chemical reduction of graphene oxide, are discussed. A few bottom-up synthesis methods for graphene are also covered, including thermal chemical vapor deposition, plasma-enhanced chemical vapor deposition, thermal decomposition of silicon, unzipping of carbon nanotubes, and others. The final section provides the recent innovations in graphene applications and the commercial availability of graphene-based devices.
Fundamentals of Green Steel Production: On the Role of Gas Pressure During Hydrogen Reduction of Iron Ores
Out of the multitude of researched processing routes for sustainable ironmaking, hydrogen-based direct reduction and hydrogen plasma smelting reduction (HyPSR) are currently the most promising candidates for a successful industrial application. Both processes operate under gaseous atmospheres, which turn the partial and absolute pressure of hydrogen into a relevant process parameter. Here, we present first insights into the influence of total pressure and concentration of hydrogen on the reduction of hematite, focusing on the more pressure-sensitive route (HyPSR). The effect of pressure on the dissociation of H molecules into metastable H atoms or H ions,- and the overall hydrogen utilization is discussed using a thermodynamic approach. Validation experiments were conducted to testify the practical feasibility of adjusting these parameters. A decrease in the total pressure of the system from 900 mbar to 450 mbar resulted in an improved hydrogen utilization, thus suggesting that a larger population of H atoms can exist in the plasma arcs ignited under 450 mbar. An increase in the hydrogen concentration to 20 vol.% lead to undesired evaporation, likely because of a parallel increase in plasma temperature. Possibilities and challenges for exploiting these pressure-related phenomena for the industrial production of green steel are outlined and discussed.
Uncertainty Quantification in Atomistic Modeling of Metals and Its Effect on Mesoscale and Continuum Modeling: A Review
The design of next-generation alloys through the integrated computational materials engineering (ICME) approach relies on multiscale computer simulations to provide thermodynamic properties when experiments are difficult to conduct. Atomistic methods such as density functional theory (DFT) and molecular dynamics (MD) have been successful in predicting properties of never before studied compounds or phases. However, uncertainty quantification (UQ) of DFT and MD results is rarely reported due to computational and UQ methodology challenges. Over the past decade, studies that mitigate this gap have emerged. These advances are reviewed in the context of thermodynamic modeling and information exchange with mesoscale methods such as the phase-field method (PFM) and calculation of phase diagrams (CALPHAD). The importance of UQ is illustrated using properties of metals, with aluminum as an example, and highlighting deterministic, frequentist, and Bayesian methodologies. Challenges facing routine uncertainty quantification and an outlook on addressing them are also presented.
A Review on Curcumin-Loaded Electrospun Nanofibers and their Application in Modern Medicine
Herbal drugs are safe and show significantly fewer side effects than their synthetic counterparts. Curcumin (an active ingredient primarily found in turmeric) shows therapeutic properties, but its commercial use as a medication is unrealized, because of doubts about its potency. The literature reveals that electrospun nanofibers show simplicity, efficiency, cost, and reproducibility compared to other fabricating techniques. Forcespinning is a new technique that minimizes limitations and provides additional advantages to electrospinning. Polymer-based nanofibers-whose advantages lie in stability, solubility, and drug storage-overcome problems related to drug delivery, like instability and hydrophobicity. Curcumin-loaded polymer nanofibers show potency in healing diabetic wounds in vitro and in vivo. The release profiles, cell viability, and proliferation assays substantiate their efficacy in bone tissue repair and drug delivery against lung, breast, colorectal, squamous, glioma, and endometrial cancer cells. This review mainly discusses how polymer nanofibers interact with curcumin and its medical efficacy.
Recovery of Platinum-Group Metals from an Unconventional Source of Catalytic Converter Using Pressure Cyanide Leaching and Ionic Liquid Extraction
The fast depletion of critical metals in natural reserves against their increasing demands in advanced technology application presents the necessity to exploit the end-of-life/waste materials as unconventional resources. Due to a higher accumulation of platinum-group metals (PGMs) in exhausted autocatalytic converters, their recycling through an integrative bio-solvo-chemical technique has been studied. PGMs were efficiently dissolved in bio-cyanide solution produced by . The autoclave leaching was optimized in the conditions of temperature, 150°C; O, 200 psi; and time, 120 min, yielding > 90% PGMs' dissolution. PGMs' separation from cyanide leach liquor was performed using an ionic liquid, Cyphos IL101. Under optimum conditions (i.e., ionic liquid concentration, 0.15 mol/L; extraction pH, 10.4; and temperature, 25°C), Pt and Pd were selectively stripping with > 99% efficiency in 0.1 mol/L (acidic) thiourea and 1.0 mol/L HNO solution, respectively, leaving Rh in the raffinate.
A TMS Education Committee Report: Survey of Changes in Education Due to COVID-19
A Perspective to Control Laser-Induced Periodic Surface Structure Formation at Glancing-Incident Femtosecond Laser-Processed Surfaces
The favorable combination of high material removal rate and low influence on the material beneath the ultra-short pulsed laser-processed surface are of particular advantage for sample preparation. This is especially true at the micrometer scale or for the pre-preparation for a subsequent focused ion beam milling process. Specific surface features, the laser-induced periodic surface structures, are generated on femtosecond laser-irradiated surfaces in most cases, which pose an issue for surface-sensitive mechanical testing or microstructural investigations. This work strives for an approach to enhance the surface quality of glancing-incident laser-processed surfaces on the model material copper with two distinctly different grain sizes. A new generalized perspective is presented, in which optimized parameter selection serves to counteract the formation of the laser-induced periodic surface structures, enabling, for example, grain orientation mapping directly on femtosecond laser processed surfaces.
Increased AGE Cross-Linking Reduces the Mechanical Properties of Osteons
The osteon is the primary structural component of bone, contributing significantly to its unique toughness and strength. Despite extensive research on osteonal structure, the properties of osteons have not been fully investigated, particularly within the context of bone fragility diseases like type 2 diabetes mellitus (T2DM). This study aims to isolate osteons from bovine bone, simulate the effects of increased advanced glycation end-products (AGEs) in T2DM through ribosylation, and evaluate the mechanical properties of isolated osteons. Osteons extracted from the posterior section of bovine femur mid-diaphysis were processed to achieve a sub-millimeter scale for microscale imaging. Subsequently, synchrotron radiation micro-computed tomography was employed to precisely localize and isolate the osteon internally. While comparable elastic properties were observed between control and ribosylated osteons, the presence of AGEs led to decreased strain to failure. Young's modulus was quantified (9.9 ± 4.9 GPa and 8.7 ± 3 GPa, respectively), aligning closely with existing literature. This study presents a novel method for the extraction and isolation of osteons from bone and shows the detrimental effect of AGEs at the osteonal level.