Laminar flowmeter for mechanical ventilator: Manufacturing challenge of Covid-19 pandemic
The rapid and sudden attack of the covid-19 pandemic has emerged the urgent need for pulmonary resuscitation devices (ventilators). The airflow sensor is a main element in the ventilator. Sensing very low airflow rates is an essential requirement to meet the least significant bit of the analogue to digital converter included in the ventilator. This short communication describes the fabrication and test of five flow sensors using basic and the 3D printing techniques to overcome the severe challenge arising from the pandemic under strict quarantine. The principle of these five flow sensors is based on Fleisch pneumotachograph technology, which creates a pseudo-laminar flow within a bundle of capillary tubes. Amongst the five tested sensors, those fabricated by 3D printing technique were the most accurate and reliable. Results show that the 3D printed sensor of 33 trapezoidal capillary tubes and displaced pressure taps meet the requirement of sensing flowrates with less resistance to patient at exhalation and more linearity figure. The experimental data were correlated using a sophisticated MMF correlation with an R-squared factor of 0.9999 and a percentage error of 1.68%.
Modeling temperature effects on a Coriolis mass flowmeter
Coriolis mass flowmeters are used for many applications, including as transfer standards for proficiency testing and liquified natural gas (LNG) custody transfer. We developed a model to explain the temperature dependence of a Coriolis meter down to cryogenic temperatures. As a first step, we tested our model over the narrow temperature range of 285 K to 318 K in this work. The temperature dependence predicted by the model agrees with experimental data within ± 0.08 %; the model uncertainty is 0.16 % (95 % confidence level) over the temperature range of this work. Here, basic concepts of Coriolis flowmeters will be presented, and correction coefficients will be proposed that are valid down to 5 K based on literature values of material properties.
Hydrogen Field Test Standard: Laboratory and Field Performance
The National Institute of Standards and Technology (NIST) developed a prototype field test standard (FTS) that incorporates three test methods that could be used by state weights and measures inspectors to periodically verify the accuracy of retail hydrogen dispensers, much as gasoline dispensers are tested today. The three field test methods are: 1) gravimetric, 2) Pressure, Volume, Temperature (), and 3) master meter. The FTS was tested in NIST's Transient Flow Facility with helium gas and in the field at a hydrogen dispenser location. All three methods agree within 0.57 % and 1.53 % for all test drafts of helium gas in the laboratory setting and of hydrogen gas in the field, respectively. The time required to perform six test drafts is similar for all three methods, ranging from 6 h for the gravimetric and master meter methods to 8 h for the method. The laboratory tests show that 1) it is critical to wait for thermal equilibrium to achieve density measurements in the FTS that meet the desired uncertainty requirements for the and master meter methods; in general, we found a wait time of 20 minutes introduces errors < 0.1 % and < 0.04 % in the and master meter methods, respectively and 2) buoyancy corrections are important for the lowest uncertainty gravimetric measurements. The field tests show that sensor drift can become a largest component of uncertainty that is not present in the laboratory setting. The scale was calibrated after it was set up at the field location. Checks of the calibration throughout testing showed drift of 0.031 %. Calibration of the master meter and the pressure sensors prior to travel to the field location and upon return showed significant drifts in their calibrations; 0.14 % and up to 1.7 %, respectively. This highlights the need for better sensor selection and/or more robust sensor testing prior to putting into field service. All three test methods are capable of being successfully performed in the field and give equivalent answers if proper sensors without drift are used.
Uncertainty estimates of tracer gas dilution flow measurements in large-scale exhaust ducts
Accurate measurements of volume or mass flow in large conduits can be difficult to achieve due to non-ideal flow characteristics such as asymmetry of the velocity profile and off-axis flow components due to swirl. The tracer gas dilution method is independent of these and other non-ideal flow characteristics, but relies on the conservation and uniform mixing of the tracer. This study demonstrates the application of the tracer gas dilution method to measure the volume flow in a large-scale exhaust duct used for flue gas venting. The estimated measurement uncertainty was less than ± 3.5% and considered contributions from instrumentation, degree of mixing, and repeatability of the method. This level of uncertainty demonstrates that the method can be applied as an independent comparison or quality check for other flow measurement methods in large exhaust ducts or flow conduits.
Progress Towards a Gas-Flow Standard using Microwave and Acoustic Resonances
We describe our progress in developing a novel gas flow standard that utilizes 1) microwave resonances to measure the volume, and 2) acoustic resonances to measure the average gas density of a collection tank / pressure vessel. The collection tank is a 1.85 m, nearly-spherical, steel vessel used at pressures up to 7 MPa. Previously, using the cavity's microwave resonance frequencies, we determined the cavity's pressure- and temperature-dependent volume with the expanded uncertainty of 0.022 % (coverage factor = 2, corresponding to 95 % confidence level). This was the first step in developing a pressure, volume, speed of sound, and time () primary standard. In the present work, when the shell was filled with argon, measurements of pressure and acoustic resonance frequencies determined the "acoustic mass" that agreed with gravimetric measurements within 0.04 %, even when temperature gradients were present. Most of these differences were a linear function of pressure; therefore, they can be reduced by further research. We designed and implemented a novel positive feedback system to measure the acoustic resonance frequencies. Using the measurements of , pressure, and acoustic resonance frequencies of the enclosed gas (nitrogen or argon), we calibrated 3 critical flow venturis that NIST has used as working standards for over 10 years. The two independent flow calibrations agreed within the long-term reproducibility of each CFV, which is less than 0.053 %. Furthermore, the feasibility of a dynamic tracking technique using this feedback loop was tested by comparing Δ computed under no-flow conditions and Δ computed by the rate of fall or rise during a flow. This was done for flows ranging from 0.11 g/s to 3.9 g/s.