Journal of Industrial Textiles

Toward the future of firefighter gear: Assessing fluorinated and non-fluorinated outer shells following simulated on-the-job exposures
Mazumder NU, Lu J, Hall AS, Kasebi A, Girase A, Masoud F, Stull JO and Ormond RB
In 2022, the occupation of firefighting was categorized as a "Group 1" carcinogen, meaning it is known to be carcinogenic to humans. The personal protective equipment that structural firefighters wear is designed to safeguard them from thermal, physical, and chemical hazards while maintaining thermo-physiological comfort. Typically, the outer layer of structural turnout gear is finished with a durable water and oil-repellent (DWR) based on per- and polyfluoroalkyl substances (PFAS) that helps limit exposure to water and hazardous liquids. The PFAS-based aqueous emulsion typically used in DWR finishes is highly persistent and can cause various health problems if absorbed into the body through ingestion, inhalation, and/or dermal absorption. In response, the U.S. Fire Service has begun using non-PFAS water repellants in firefighter turnout gear. This study aims to evaluate the performance of both traditional PFAS-based and alternative non-PFAS outer shell materials. The study involved exposing both PFAS-based and non-PFAS DWR outer shell materials in turnout composites to simulated job exposures (i.e., weathering, thermal exposure, and laundering) that artificially aged the materials. After exposures, samples were evaluated for repellency, durability, thermal protection, and surface chemistry analysis to determine any potential performance trade-offs that may exist. Non-PFAS outer shell fabrics were found not to be diesel/oil-repellent, posing a potential flammability hazard if exposed to diesel and subsequent flame on an emergency response. Both PFAS-based and non-PFAS sets of fabrics performed similarly in terms of thermal protective performance, tearing strength, and water repellency. The surface analysis suggests that both PFAS and non-PFAS chemistries can degrade and shed from fabrics during the aging process. The study indicates that firefighters should be educated and trained regarding the potential performance trade-offs, such as oil absorption and flammability concerns when transitioning to non-PFAS outer shell materials.
Potent environmental-friendly virucidal medical textiles against coronavirus to combat infections during the COVID-19 pandemic
Chitichotpanya C, Khwanmuang P, Yamprayoonswat W, Porntheeraphat S, Jongkaewwattana A and Chitichotpanya P
The sudden outburst of Coronavirus disease 19 or COVID-19 has raised serious awareness about viral contamination on the environment, which is one of the major causes of the disease. Transmission via contaminated surfaces has been recognized as a significant route for spreading the virus. To suppress and control the spread of SARS-CoV-2, potent virucidal finishing agents for decontamination of medical textiles are urgently required. In this study, an environmental-friendly, economical, non-toxic, and practical finishing on medical textiles with potent virucidal activity was proposed with the combined concepts of a new green synthesis of TiO@Ag core-shell nanostructures using ascorbic acid reduction and UV-curing process. In order to evaluate efficiency of virucidal activity, effects of the amount of TiO@Ag NPs and contact time were determined against the coronavirus following ISO 18184:2019 standard. The finishing agent exhibited an excellent 99.9% virucidal efficacy. The stability of virucidal activity and mechanical properties were determined under repeated washing. The finished fabrics had the ability to retain their virucidal activity and tensile strength through 20 washes. The results suggested that the finishing agent had great potential as a potent and non-toxic virucide against the coronavirus for medical textile applications.
Face masks to fight against COVID-19 pandemics: A comprehensive review of materials, design, technology and product development
Arora S and Majumdar A
The outbreak of COVID-19 has created renewed attention on research and large scale manufacturing of face masks. In the last two decades, usage of face masks for respiratory protection has gained increased importance as a measure to control the maladies and fatalities due to exposure to particulate pollutants and toxic pathogens. Numerous variants of surgical and high-performance respirator masks are available in the market, and yet the fibrous materials science researchers, manufacturers and public health agencies are making concerted efforts towards improvising them with respect to self-sterilisability, facial fit, thermo-physiological comfort, reusability and biodegradability, while maintaining or rather enhancing the filtration efficiency. This review article presents a compendium of materials, design and performance standards of existing face masks, as well as elaborates on developments made for their performance enhancement. The criticality of inculcation of good hygiene habits and earnest compliance to correct mask donning and doffing practices has also been highlighted. This review is expected to make valuable contributions in the present COVID-19 scenario when donning a face mask has become mandatory.
Advanced materials used in wearable health care devices and medical textiles in the battle against coronavirus (COVID-19): A review
Saber D and Abd El-Aziz K
The novel coronavirus disease (COVID-19) has generated great confusion around the world, affecting people's lives and producing a large number of deaths. The development of portable and wearable devices is of great importance in several fields such as point-of-care medical applications and environmental monitoring. Wearable devices with an ability to collect various types of physiological records are progressively becoming incorporated into everyday life of people. Physiological indicators are essential health indicators and their monitoring could efficiently enable early discovery of disease. This would also help decrease the number of extra severe health problems, in disease avoidance, and lower the overall public sector health cost. Protective clothing is nowadays a main part of textiles classified as technical or industrial textiles. Protective clothing aims to protect its wearer from the harsh environmental impacts that may result in injury or death. Providing protection for the common population has also been taken seriously considering the anticipated disaster due to virus attacks. This review highlights the properties of the materials that are used in wearable health care device and medical textiles.
Effect of moisture condensation on vapour transmission through porous membranes
Khakpour A, Gibbons M and Chandra S
Porous membranes find natural application in various fields and industries. Water condensation on membranes can block pores, reduce vapour transmissibility, and diminish the porous membranes' performance. This research investigates the rate of water vapour transmission through microporous nylon and nanofibrous Gore-Tex membranes. Testing consisted of placing the membrane at the intersection of two chambers with varied initial humidity conditions. One compartment is initially set to a high ( water vapour concentration and the other low ( , with changes in humidity recorded as a function of time. The impact of pore blockage was explored by pre-wetting the membranes with water or interposing glycerine onto the membrane pores before testing. Pore blockage was measured using image analysis for the nylon membrane. The mass flow rate of water vapour ( ) diffusing through a porous membrane is proportional to both its area ) and the difference in vapour concentration across its two faces ( , such that where is defined as the moisture diffusion coefficient. Correlations are presented for the variation of as a function of . Liquid contamination on the porous membrane has been shown to reduce the moisture diffusion rate through the membrane due to pore blockage and the subsequent reduced open area available for vapour diffusion. Water evaporation from the membrane's surface was observed to add to the mass of vapour diffusing through the membrane. A model was developed to predict the effect of membrane wetting on vapour diffusion and showed good agreement with experimental data.
A comprehensive review on facemask manufacturing, testing, and its environmental impacts
Khan J, E N, Mariatti M, Vilay V and Todo M
The coronavirus pandemic (COVID-19) is currently the biggest threat to human lives due to its rapid transmission rate causing severe damage to human health and economy. The transmission of viral diseases can be minimized at its early stages with proper planning and preventive practices. The use of facemask has proved to be most effective measure to curb the spread of virus along with social distancing and good hygiene practices. This necessitates more research on facemask technology to increase its filtration efficiencies and proper disposal, which can be accelerated with knowledge of the current manufacturing process and recent research in this field. This review article provides an overview of the importance of facemask, fundamentals of nonwoven fabrics, and its manufacturing process. It also covers topics related to recent research reported for improved facemask efficiencies and testing methods to evaluate the performance of facemask. The plastic waste associated with the facemask and measures to minimize its effect are also briefly described. A systematic understanding is given in order to trigger future research in this field to ensure that we are well equipped for any future pandemic.
Breathability performance of antiviral cloth masks treated with silver nanoparticles for protection against COVID-19
Hamouda T, Kafafy H, Mashaly HM and Aly NM
The global widespread of coronavirus disease 2019 (COVID-19) has caused shortage of medical face masks and led to developing of various types of cloth masks with different levels of protection and comfort to meet the market demands. Breathing comfort is a significant aspect that should be considered during the design of cloth masks along with the filtration efficiency; otherwise, the wearer will feel suffocated. In this work, different types of cotton and polyester knitted fabrics blended with spandex yarns were produced and treated with silver nanoparticles to be used as antiviral cloth masks. Scanning electron microscope, transmission electron microscope, and EDX were used to characterize the silver nanoparticles (AgNPs). Antiviral activity was assessed against SARS-CoV-2 coronavirus as well. The influence of using different fabric materials, number of layers, and hybrid layers on their air permeability and breathability were investigated to evaluate the comfortability of the cloth masks. Physiological impacts of wearing the cloth masks were evaluated by measuring oxygen saturation of hemoglobin and heart rate of the wearers while doing various activities. The results indicated that AgNPs have low cytotoxicity and considerable efficiency in inhibition of SARS-CoV-2. Adding spandex yarns with different count and ratios reduced the porosity and air permeability of the fabrics. Moreover, the combination of three hybrid layers' mask made of polyester fabric in the outer layer with 100% cotton fabric in the inner layer showed high comfortability associated with high air permeability and breathability. Also, wearing these masks while doing activities showed no significant effect on blood oxygen saturation and heart rate of the wearers.