Many mobile sound measurement applications (apps) have been developed to take advantage of the built-in or fit-in sensors of the smartphone. One of the concerns is the accuracy of these apps when compared to professional sound measurement instruments. Previously, a research team from the National Institute for Occupational Safety and Health (NIOSH) developed the NIOSH Sound Level Meter (SLM) app for iOS smart devices. The team found the average accuracy of this app to be within ±1 dBA when using calibrated external microphones with a type 1 reference device and measuring pink noise at levels from 65 to 95 dBA in 5-dBA increments. The studies were conducted in a reverberant noise chamber at the NIOSH Acoustics Laboratory in Cincinnati. However, it is still unknown how this app performs in measuring industrial/mining sound levels outside of a controlled laboratory environment. The current NIOSH study evaluates the NIOSH SLM app to measure sound levels from a jumbo drill (a large mining machine). The study was conducted in a hemi-anechoic chamber at the NIOSH Pittsburgh Mining Research Division and followed by a field evaluation in an underground metal mine. Six different iOS smart devices were used with two types of external microphones chosen from previous studies to measure sound levels during jumbo drill operations, and the results were compared with a reference device. Results show that the average sound levels measured by the NIOSH SLM app are within ±1 dBA of the reference device both in the laboratory and field. However, the type of operation being performed, the selection and use of external microphones, distance from a noise source, and environmental factors (e.g., air movement) may all influence the accuracy of the app's performance. Although additional validation is still needed, the results from this study suggest a potential for using the NIOSH SLM app, with calibrated external microphones, to measure sound levels in mining operations.

Noise-induced hearing loss is the second most pervasive disease in the mining industry. The exposure of miners to noise levels above the permissible exposure level results in hearing loss of approximately 80% of coal miners by retirement age. In addition, between 2002 and 2011, approximately 48% of longwall shearer operators were overexposed in coal mines in the United States. Previous research identified the two rotating cutting drums used by the longwall shearer to extract coal as the most significant sound-radiating components. In this context, the National Institute for Occupational Safety and Health conducted research to develop noise controls for longwall mining systems. To this end, structural and acoustic numerical models of a single cutting drum were developed to assess its dynamic and acoustic response, respectively. Once validated, these models were used to explore various noise control concepts including force isolation, varying structural damping and varying component stiffness. Upon multiple simulations, it was determined that structural modifications to increase the stiffness of the outer vane plates were the most practical and durable approach to reduce the sound radiated by the cutting drums. Furthermore, these modifications did not adversely affect the cutting performance, nor the loading ability of the drums. As a result, these structural modifications were implemented into an actual set of drums for evaluation purposes. Results from the underground evaluation, when the modified cutting drums were used under normal operation conditions, showed noise reduction across the entire frequency spectrum with an overall noise reduction of 3 dB in the sound pressure level at the operator location, confirming the validity of the developed noise controls.

Hearing loss was the second-most common illness reported to the Mine Safety and Health Administration (MSHA) in 2009. Furthermore, between 2000 and 2010, 30% of all noise-related injury complaints reported to MSHA were for coal preparation plant employees. Previous National Institute for Occupational Safety and Health (NIOSH) studies have shown that vibrating screens are key noise sources to address in order to reduce coal preparation plant noise. In response, NIOSH researchers have developed a suite of noise controls for vibrating screens consisting of constrained layer damping (CLD) treatments, a tuned mechanism suspension, an acoustic enclosure, and spring inserts. Laboratory testing demonstrates that this noise control suite reduces the A-weighted sound power level of the vibrating screen by 6 dB. To provide a comparison to laboratory results and prove durability, field testing of two noise controls was performed on a vibrating screen in a working coal preparation plant. The spring inserts and CLD treatments were selected due to their ease of installation and practicability. Field testing of these controls yielded reductions that were comparable to laboratory results.

Among underground coal miners, hearing loss remains one of the most common occupational illnesses. In response to this problem, the National Institute for Occupational Safety and Health (NIOSH) Office of Mine Safety and Health Research (OMSHR) conducts research to reduce the noise emission of underground coal-mining equipment, an example of which is a roof bolting machine. Field studies show that, on average, drilling noise is the most significant contributor to a roof bolting machine operator's noise exposure. NIOSH OMSHR has determined that the drill steel and chuck are the dominant sources of drilling noise. NIOSH OMSHR, Corry Rubber Corporation, and Kennametal, Inc. have developed a bit isolator that breaks the steel-to-steel link between the drill bit and drill steel and a chuck isolator that breaks the mechanical connection between the drill steel and the chuck, thus reducing the noise radiated by the drill steel and chuck, and the noise exposure of the roof bolter operator. This paper documents the evolution of the bit isolator and chuck isolator including various alternative designs which may enhance performance. Laboratory testing confirms that production bit and chuck isolators reduce the A-weighted sound level generated during drilling by 3.7 to 6.6 dB. Finally, this paper summarizes results of a finite element analysis used to explore the key parameters of the drill bit isolator and chuck isolator to understand the impact these parameters have on noise.

An experimental-analytical procedure was implemented to reduce the operating noise level of a nail gun, a commonly found power tool in a construction site. The procedure is comprised of preliminary measurements, identification and ranking of major noise sources and application of noise controls. Preliminary measurements show that the impact noise transmitted through the structure and the exhaust related noise were found to be the first and second major contributors. Applying a noise absorbing foam on the outside of the nail gun body was found to be an effective noise reduction technique. One and two-volume small mufflers were designed and applied to the exhaust side of the nail gun which reduced not only the exhaust noise but also the impact noise. It was shown that the overall noise level could be reduced by as much as 3.5 dB, suggesting that significant noise reduction is possible in construction power tools without any significant increase of the cost.

The National Institute for Occupational Safety and Health (NIOSH) maintains the Pittsburgh Mining Research Division (PMRD) where a wide variety of mining-related health and safety research is conducted. Part of this research is devoted to reducing the incidence of noise-induced hearing loss (NIHL) among the nation's mining workforce. The need for this research is particularly important, as NIHL is the second most common occupational-related disease among miners. Many types of equipment operators are overexposed to noise, and NIOSH has worked to develop noise controls that reduce the sound level at the equipment operator's location and, thus, operator noise exposure. Examples of these include a urethane-coated flight bar chain for continuous mining machines and a drill bit isolator for roof bolting machines. This article discusses the development of a retrofitted noise control package for haul trucks and load-haul-dumps (LHDs) used in underground metal/nonmetal mines. Experimental methods under discussion include dosimetry and time motion studies, to determine when an operator accumulates the most noise dose. Noise source identification techniques are used to determine the primary noise contributors to the sound level at the operator's position. Proof-of-concept testing using rudimentary noise controls is undertaken to confirm that treating the suspected noise sources will actually reduce the sound level at the operator's location. Next, a description is given of the development of noise controls-an iterative process where noise controls are fabricated, evaluated in an acoustic laboratory, refined, and tested again. Those noise controls that show promise are then field tested under actual mine operating conditions.