PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART F-JOURNAL OF RAIL AND RAPID TRANSIT

Use of measured accelerations from a passenger rail car to evaluate ride quality and track roughness - A case study
Haji Abdulrazagh P, Hendry MT, Gül M, Roghani A and Toma E
Increasing traffic and speeds on passenger rail lines, and a short season for maintenance work, have motivated the industry to find new methods to assess the condition of existing infrastructure and determine where upgrades are required. In this study, acceleration data from the car body and axle boxes of a revenue car over 92 km of a Canadian passenger rail route in Ontario were collected for two purposes: first, to apply weighted filtering method according to ISO 2631-1997 standard as a technique to determine the locations which highly impact the ride quality and to investigate the effect of type of track features and speed on the ride quality; second, a new analytical method called the envelope of acceleration was applied to use the recorded accelerations to evaluate the alignment and surface roughness along the track. Since the alignment and surface roughness values are always positive and are calculated over a specified length (e.g. 9.5 m, 18.9 m, 38 m) an envelope technique was employed which uses spline interpolations over local maxima of the absolute magnitude of accelerations at every separated n samples corresponding to best fit with track roughness. The regression analysis between the envelope of accelerations and alignment and surface roughness presented a meaningful correlation and showed the applied method is a promising analytical technique to indicate rough sections of the track. The limitations to the application of envelope of acceleration are also discussed.
Reconstruction of an informative railway wheel defect signal from wheel-rail contact signals measured by multiple wayside sensors
Alemi A, Corman F, Pang Y and Lodewijks G
Wheel impact load detectors are widespread railway systems used for measuring the wheel-rail contact force. They usually measure the rail strain and convert it to force in order to detect high impact forces and corresponding detrimental wheels. The measured strain signal can also be used to identify the defect type and its severity. The strain sensors have a limited effective zone that leads to partial observation from the wheels. Therefore, wheel impact load detectors exploit multiple sensors to collect samples from different portions of the wheels. The discrete measurement by multiple sensors provides the magnitude of the force; however, it does not provide the much richer variation pattern of the contact force signal. Therefore, this paper proposes a fusion method to associate the collected samples to their positions over the wheel circumferential coordinate. This process reconstructs an informative signal from the discrete samples collected by multiple sensors. To validate the proposed method, the multiple sensors have been simulated by an ad hoc multibody dynamic software (VI-Rail), and the outputs have been fed to the fusion model. The reconstructed signal represents the contact force and consequently the wheel defect. The obtained results demonstrate considerable similarity between the contact force and the reconstructed defect signal that can be used for further defect identification.
Automated processing of railway track deflection signals obtained from velocity and acceleration measurements
Milne D, Pen LL, Thompson D and Powrie W
Measurements of low-frequency vibration are increasingly being used to assess the condition and performance of railway tracks. Displacements used to characterise the track movement under train loads are commonly obtained from velocity or acceleration signals. Artefacts from signal processing, which lead to a shift in the datum associated with the at-rest position, as well as variability between successive wheels, mean that interpreting measurements is non-trivial. As a result, deflections are often interpreted by inspection rather than following an algorithmic or statistical process. This can limit the amount of data that can be usefully analysed in practice, militating against widespread or long-term use of track vibration measurements for condition or performance monitoring purposes. This paper shows how the cumulative distribution function of the track deflection can be used to identify the at-rest position and to interpret the typical range of track movement from displacement data. This process can be used to correct the shift in the at-rest position in velocity or acceleration data, to determine the proportion of upward and downward movement and to align data from multiple transducers to a common datum for visualising deflection as a function of distance along the track. The technique provides a means of characterising track displacement automatically, which can be used as a measure of system performance. This enables large volumes of track vibration data to be used for condition monitoring.
Improving the performance of finite element simulations on the wheel-rail interaction by using a coupling strategy
Ma Y, Markine VL, Mashal AA and Ren M
Over the past few years, a number of implicit/explicit finite element models have been introduced for the purpose of tackling the problems of wheel-rail interaction. Yet, most of those finite element models encounter common numerical difficulties. For instance, initial gaps/penetrations between two contact bodies, which easily occur when realistic wheel-rail profiles are accounted for, would trigger the problems of divergence in implicit finite element simulations. Also, redundant, insufficient or mismatched mesh refinements in the vicinity of areas in contact can lead to either prohibitive calculation expenses or inaccurate implicit/explicit finite element solutions. To address the abovementioned problems and to improve the performance of finite element simulations, a novel modelling strategy has been proposed. In this strategy, the three-dimensional explicit finite element analysis is seamlessly coupled with the two-dimensional geometrical contact analysis. The contact properties in the three-dimensional finite element analyses, such as the initial "Just-in-contact" point, the exact wheel local rolling radius, etc., which are usually a priori unknown, are determined using the two-dimensional geometrical contact model. As part of the coupling strategy, a technique has been developed for adaptive mesh refinement. The mesh and mesh density of wheel-rail finite element models change adaptively depending on the exact location of the contact areas and the local geometry of contact bodies. By this means, a good balance between the calculation efficiency and accuracy can be achieved. Last, but not least, the advantage of the coupling strategy has been demonstrated in studies on the relationship between the initial slips and the steady frictional rolling state. Finally, the results of the simulations are presented and discussed.
Experimental analysis of railway track settlement in transition zones
Wang H, Markine V and Liu X
Transition zones in railway tracks are the locations with considerable changes in the vertical support structures. Due to the differential stiffness and settlement in the open track and the engineering structure resulting in the dynamic amplification of the wheel forces, track settlement is usually observed in the approaching zones. The settlement in transition zones is detrimental to the track components and passenger comfort. This paper presents the results of the experimental analysis performed in three transition zones which were in various conditions. The dynamic displacements of rails due to passing trains were measured at multiple points (dynamic profile) in the approaching zones. The device employed is a contactless mobile device for measuring displacements, which is based on the digital image correlation technique. Because the operational parameters of the digital image correlation-based devices are important for measurement accuracy, prior to the in situ measurements, this device was tested in a laboratory to study the influence of the operational parameters, including the elevation/heading angles, the focal length of the cameras, and the measuring distance. After determining the optimal operational parameters for the railway field, multiple-point measurements were performed in the transition zones. The length of the approaching zone was studied first. Also, the dynamic profiles of the embankment-bridge and bridge-embankment transitions were analysed. Finally, by comparing the multiple-point displacements in the approaching zones in different conditions, it was found that the dynamic profile of the rail displacements has a good correlation with the track condition in the transition zone. The results are presented and discussed.
Evaluation of air quality at the Birmingham New Street Railway Station
Hickman AL, Baker CJ, Cai X, Delgado-Saborit JM and Thornes JE
Air pollution from diesel emissions is becoming an increased international concern, and whilst attention has been primarily focused on the automotive industry, concerns have also been raised about emissions from diesel rail vehicles. This paper reports an extensive series of measurements made at the Birmingham New Street station, a major rail interchange in the Midlands of England, with a mix of diesel and electric train movements, which is of particular concern because of the enclosed nature of the platforms. This study was undertaken in collaboration with Network Rail to better understand the environment in and around the station over a longer period to provide a more detailed analysis of the complex environment at the station. The station environment has been considered in terms of the European Union (EU) and Department of Environment, Food and Rural Affairs (DEFRA) limits as part of the monitoring methodology, but it should be noted that these limits do not apply in this environment as the Management of Health and Safety at Work Regulation 1999 and the Control of Substances Hazardous to Health Regulations 2002 are applicable. The monitoring campaign consisted of diffusion tube measurements to measure nitrogen dioxide at a large number of different locations throughout and around the station. These were followed by detailed measurements of oxides of nitrogen, particulate matter, carbon dioxide and black carbon (a diesel tracer) at a smaller number of sites at the platform level. The results are analysed to give concentrations over a wide variety of time scales, and long- and short-term averages. The effects of ambient wind conditions and individual train movements are also considered. Recommendations are made for possible remedial measures and for future work to more fully understand the physical mechanisms involved.
Effect of wheel-rail interface parameters on contact stability in explicit finite element analysis
Ma Y, Markine VL, Mashal AA and Ren M
It is widely recognized that the accuracy of explicit finite element simulations is sensitive to the choice of interface parameters (i.e. contact stiffness/damping, mesh generation, etc.) and time step sizes. Yet, the effect of these interface parameters on the explicit finite element based solutions of wheel-rail interaction has not been discussed sufficiently in literature. In this paper, the relation between interface parameters and the accuracy of contact solutions is studied. It shows that the wrong choice of these parameters, such as too high/low contact stiffness, coarse mesh, or wrong combination of them, can negatively affect the solution of wheel-rail interactions which manifest in the amplification of contact forces and/or inaccurate contact responses (here called "contact instability"). The phenomena of "contact (in)stabilities" are studied using an explicit finite element model of a wheel rolling over a rail. The accuracy of contact solutions is assessed by analyzing the area of contact patches and the distribution of normal pressure. Also, the guidelines for selections of optimum interface parameters, which guarantee the contact stability and therefore provide an accurate solution, are proposed. The effectiveness of the selected interface parameters is demonstrated through a series of simulations. The results of these simulations are presented and discussed.
Improving the reliability and availability of railway track switching by analysing historical failure data and introducing functionally redundant subsystems
Bemment SD, Goodall RM, Dixon R and Ward CP
Track switches are safety critical assets that not only provide flexibility to rail networks but also present single points of failure. Switch failures within dense-traffic passenger rail systems cause a disproportionate level of delay. Subsystem redundancy is one of a number of approaches, which can be used to ensure an appropriate safety integrity and/or operational reliability level, successfully adopted by, for example, the aeronautical and nuclear industries. This paper models the adoption of a functional redundancy approach to the functional subsystems of traditional railway track switching arrangements in order to evaluate the potential increase in the reliability and availability of switches. The paper makes three main contributions. First, 2P-Weibull failure distributions for each functional subsystem of each common category of points operating equipment are established using a timeline and iterative maximum likelihood estimation approach, based on almost 40,000 sampled failure events over 74,800 years of continuous operation. Second, these results are used as baselines in a reliability block diagram approach to model engineering fault tolerance, through subsystem redundancy, into existing switching systems. Third, the reliability block diagrams are used with a Monte-Carlo simulation approach in order to model the availability of redundantly engineered track switches over expected asset lifetimes. Results show a significant improvement in the reliability and availability of switches; unscheduled downtime reduces by an order of magnitude across all powered switch types, whilst significant increases in the whole-system reliability are demonstrated. Hence, switch designs utilising a functional redundancy approach are well worth further investigation. However, it is also established that as equipment failures are engineered out, switch reliability/availability can be seen to plateau as the dominant contributor to unreliability becomes human error.
Behaviour of under sleeper pads at switches and crossings - Field measurements
Le Pen L, Watson G, Hudson A and Powrie W
Major growth in rail traffic in many parts of the world in recent years has brought railway networks close to capacity and restricted the time available for track access to carry out maintenance work without costly temporary route closures. There are, therefore, significant benefits in designing or modifying ballasted track systems to reduce maintenance and associated access requirements. Under sleeper pads (USPs) offer the potential to extend ballasted track system life and to extend the intervals between routine maintenance. This paper presents and evaluates field measurements, made using geophones and high speed filming with digital image correlation (DIC), of the performance of a renewed section of track incorporating two switches and crossings (S&C) over a period of two years. One S&C was fitted with two types of USP (categorised as medium and soft), while the other had no USPs and acted as a control. Measurements demonstrate that the bearers with USPs fitted showed less variability in movement than bearers without USPs fitted. The provision of soft USPs caused large increases (>40%) in vertical bearer movements relative to bearers without USPs, although the medium USPs showed little difference. Increased movements of elongated bearers supporting both tracks fitted with soft USPs led to increased bearer rotations towards the loaded track. This effect was aided by the rigid steel collar fixing in the middle of the bearer used in this design of S&C, and raises questions concerning the desirability of this feature. DIC measurements showed that the at rest position of the elongated bearers rotated towards the track on which a train had most recently passed.
Estimating the relative cost of track damage mechanisms: combining economic and engineering approaches
Smith A, Iwnicki S, Kaushal A, Odolinski K and Wheat P
This paper proposes a new, two-stage methodology to estimate the relative marginal cost of different types of vehicles running on the rail infrastructure. This information is important particularly where the infrastructure managers wish to differentiate the track access charges by vehicle type for the purpose of incentivizing the development and use of more track-friendly vehicles. EU legislation requires that the European infrastructure managers set the access charges based on the incremental (marginal) cost of the running trains on their networks. The novelty of the approach derives from the combination of: (1) engineering simulation methods that estimate the track damage caused by the rail vehicles; and (2) econometric methods that estimate the relationship between the actual maintenance costs and the different damage mechanisms. This two-stage approach fills an important gap in the literature, given the limitations of the existing "single-stage" engineering or econometric approaches in obtaining the relative marginal costs for different types of damage. The authors demonstrate the feasibility of the method using 45 track sections from Sweden, for which the data on maintenance costs are available together with relevant track and vehicle data for 2012 (supplied by the Swedish Transport Administration). The authors demonstrate the feasibility of producing summary, section-level damage measures for the three damage mechanisms (wear, rolling contact fatigue, and track settlement), which can be taken forward to the second stage. The econometric results of the second stage indicate that it is possible to obtain sensible relationships between cost and the different damage types, and thus produce relative marginal costs by the damage mechanism and in turn the vehicle type. Based on this feasibility study, tracksettlement has been found to be the most expensive (in terms of maintenance cost) of the three mechanisms, followed by the rolling contact fatigue and then the wear. Future applications should focus on larger datasets in order to produce the required degree of precision on the estimation of the marginal cost.