International Journal of Refrigeration

Fault Detection for Vaccine Refrigeration via Convolutional Neural Networks Trained on Simulated Datasets
Abhiraman B, Fotis R, Eskin L and Rubin H
In low-and middle-income countries, the cold chain that supports vaccine storage and distribution is vulnerable due to insufficient infrastructure and interoperable data. To bolster these networks, we developed a convolutional neural network-based fault detection method for vaccine refrigerators using datasets synthetically generated by thermodynamic modelling. We demonstrate that these thermodynamic models can be calibrated to real cooling systems in order to identify system-specific faults under a diverse range of operating conditions. If implemented on a large scale, this portable, flexible approach has the potential to increase the fidelity and lower the cost of vaccine distribution in remote communities.
Prediction of COVID-19 Infection in Dental Clinic by CFD and Wells-Riley Model, Identifying Safe Area and Proper Ventilation Velocity: Prédiction de l'infection au COVID-19 dans une clinique dentaire par CFD et modèle Wells-Riley, identification de la zone de sécurité et de la vitesse de ventilation appropriée
Karami S, Lakzian E and Ahmadi G
The COVID-19 virus is recognized worldwide as a significant public health threat. A dental clinic is one of the most dangerous places in the COVID-19 epidemic, and disease transmission is rapid. Planning is essential to create the right conditions in the dental clinic. In this study, the cough of an infected person is examined in a 9 × 6 × 3 m area. Computational fluid dynamic (CFD) is applied to simulate the flow field and to determine the dispersion path. The innovation of this research is checking the risk of infection for each person in the designated dental clinic, choosing the suitable velocity for ventilation, and identifying safe areas. In the first step, the effects of different ventilation velocities on the dispersion of virus-infected droplets are investigated, and the most appropriate ventilation flow velocity has been identified. Then, the results of the presence or absence of a dental clinic separator shield on the spread of respiratory droplets have been identified. Finally, the risk of infection (by the Wells-Riley equation) is assessed, and safe areas are identified. The effect of RH on droplet evaporation in this dental clinic is assumed to be 50%. The N values in an area with a separator shield are less than 1%. When there is a separator shield, the infection risk of people in A3 and A7 (the other side of the separator shield) is reduced from 23% to 4%, and 21% to 2%, respectively.
Finding the proper position of supply and return registers of air condition system in a conference hall in term of COVID-19 virus spread
Rahvard AJ, Karami S and Lakzian E
The outbreak of the COVID-19 has affected all aspects of people's lives around the world. As air transmits the viruses, air-conditioning systems in buildings, surrounded environments, and public transport have a significant role in restricting the transmission of airborne pathogens. In this paper, a computational fluid dynamic (CFD) model is deployed to simulate the dispersion of the COVID-19 virus due to the coughing of a patient in a conference hall, and the effect of displacement of supply and return registers of the air conditioning system is investigated. A validated Eulerian-Lagrangian CFD model is used to simulate the airflow in the conference hall. The particles created by coughing are droplets of the patient's saliva that contain the virus. Three cases with different positions of supply and return registers have been compared. The simulation results show that case1 has the best performance; since after 80 s in case 1 that the inlet registers are in the longitudinal wall, the whole particles are removed from space. However, in other cases, some particles are still in space.
COVID 19 vaccine distribution solution to the last mile challenge: Experimental and simulation studies of ultra-low temperature refrigeration system
Sun J, Zhang M, Gehl A, Fricke B, Nawaz K, Gluesenkamp K, Shen B, Munk J, Hagerman J and Lapsa M
Most COVID-19 vaccines require ambient temperature control for transportation and storage. Both Pfizer and Moderna vaccines are based on mRNA and lipid nanoparticles requiring low temperature storage. The Pfizer vaccine requires ultra-low temperature storage (between -80 °C and -60 °C), while the Moderna vaccine requires -30 °C storage. Pfizer has designed a reusable package for transportation and storage that can keep the vaccine at the target temperature for 10 days. However, the last stage of distribution is quite challenging, especially for rural or suburban areas, where local towns, pharmacy chains and hospitals may not have the infrastructure required to store the vaccine. Also, the need for a large amount of ultra-low temperature refrigeration equipment in a short time period creates tremendous pressure on the equipment suppliers. In addition, there is limited data available to address ancillary challenges of the distribution framework for both transportation and storage stages. As such, there is a need for a quick, effective, secure, and safe solution to mitigate the challenges faced by vaccine distribution logistics. The study proposes an effective, secure, and safe ultra-low temperature refrigeration solution to resolve the vaccine distribution last mile challenge. The approach is to utilize commercially available products, such as refrigeration container units, and retrofit them to meet the vaccine storage temperature requirement. Both experimental and simulation studies are conducted to evaluate the technical merits of this solution with the ability to control temperature at -30 °C or -70 °C as part of the last mile supply chain for vaccine candidates.
SOPHIA: European funded project for vaccine storage in Africa:: "Sustainable Off-grid solutions for Pharmacies and Hospitals In Africa"
The effects of the novel home freezing system on microstructure, color, antioxidant activity, and microbiological properties of strawberries
Rayman Ergün A, Yanat M and Baysal T
In these days people are more interested in frozen foods, especially home freezing fruits and vegetables. In this study, the effects of a new developed quick freezer system for home-type refrigerator on the freezing rates and some quality properties of strawberries were investigated. The freezing cabinet (at -30 °C with 1.2 ms air) was designed and manufactured by Bosch und Siemens Hausgerate GmbH (Çerkezköy, Turkey) then the strawberrries were frozen in a novel quick freezer and compared with the samples frozen statically at classic home type refrigerator (at -18 °C without any air blown) via the freezing times at three different (bottom, middle and top) position. Microstructure, color, antioxidant content and microbiological quality during storage of 4 months at -25 °C compared. Strawberries reached -15 °C approximately 234 min shorter in the novel system. Freezing rates were determined as 0.32 cm h for the static freezer and 1.51 cm h for the quick freezer. Unlike the classic home-type refrigerator, quick freezing process took place in the novel home freezing system. SEM images showed that higher freezing rate in the novel system provides better protection in tissue structure and cell walls. The antioxidant activity of the strawberries frozen in the novel home freezing system was 8.96% higher after the freezing process. Brightness and redness of samples were protected better after quick freezing during storage. Nonetheless, no evident differences were observed in microbiological criteria.
2020 IIR conferences
COVID-19 and refrigeration
About clarity in diagrams: again!
Pool boiling of HFO-1336mzz(Z) on a reentrant cavity surface
Kedzierski MA and Lin L
This paper quantifies the pool boiling performance of R1336mzz(Z) on a flattened, horizontal Turbo-ESP surface for air-conditioning and industrial heat recovery applications for heat fluxes between roughly 10 kWm and 120 kWm. The R1336mzz(Z) pool boiling curve was measured for three saturation temperatures and exhibited the best performance with respect to saturation temperature near the middle saturation temperature of 298.1 K. The study showed that the boiling performance of R1336mzz(Z) on the Turbo-ESP did not differ statistically from that of R123 for heat fluxes between 13 kWm and 59 kWm. For heat fluxes larger than 59 kWm, the R123 boiling heat flux was up to 5% larger than the heat flux for R1336mzz(Z). A pool boiling model was modified to include a convective term and was used to predict boiling heat transfer for the test refrigerants on the Turbo-ESP surface, mostly, to within ±0.5 K.
LOW-GWP REFRIGERANTS FOR MEDIUM AND HIGH-PRESSURE APPLICATIONS
Domanski PA, Brignoli R, Brown JS, Kazakov AF and McLinden MO
The merits of an alternative refrigerant are established based on many attributes including environmental acceptance, chemical stability in the refrigeration system, low toxicity, flammability, efficiency and volumetric capacity. In an earlier work, these criteria were used to screen a comprehensive database to search for refrigerants with low global warming potentials (GWP). The present paper summarizes the screening process and presents the performance of the 'best' replacement fluids for small and medium-sized air-conditioning, heating, and refrigeration applications. In addition to considering cycle calculations based only on thermodynamic properties, a simulation model that included transport properties and optimized heat exchangers was used to assess the performance potentials of the candidate fluids. The need for this more detailed modeling approach is demonstrated for systems relying on forced-convection evaporation and condensation. The study shows that the low-GWP refrigerant options are very limited, particularly for fluids with volumetric capacities similar to those of R 410A or R-404A. The identified fluids with good COP and low toxicity are at least mildly flammable. Refrigerant blends can be used to increase flexibility in choosing tradeoffs between COP, volumetric capacity, flammability, and GWP. The probability of finding 'ideal', better-performing low-GWP fluids is minimal.
Refrigerant Performance Evaluation Including Effects of Transport Properties and Optimized Heat Exchangers
Brignoli R, Brown JS, Skye H and Domanski PA
Preliminary refrigerant screenings typically rely on using cycle simulation models involving thermodynamic properties alone. This approach has two shortcomings. First, it neglects transport properties, whose influence on system performance is particularly strong through their impact on the performance of the heat exchangers. Second, the refrigerant temperatures in the evaporator and condenser are specified as input, while real-life equipment operates at imposed heat sink and heat source temperatures; the temperatures in the evaporator and condensers are established based on overall heat transfer resistances of these heat exchangers and the balance of the system. The paper discusses a simulation methodology and model that addresses the above shortcomings. This model simulates the thermodynamic cycle operating at specified heat sink and heat source temperature profiles, and includes the ability to account for the effects of thermophysical properties and refrigerant mass flux on refrigerant heat transfer and pressure drop in the air-to-refrigerant evaporator and condenser. Additionally, the model can optimize the refrigerant mass flux in the heat exchangers to maximize the Coefficient of Performance. The new model is validated with experimental data and its predictions are contrasted to those of a model based on thermodynamic properties alone.
Viscosity, density, and thermal conductivity of aluminum oxide and zinc oxide nanolubricants
Kedzierski MA, Brignoli R, Quine KT and Brown JS
This paper presents liquid kinematic viscosity, density, and thermal conductivity measurements of eleven different synthetic polyolester-based nanoparticle nanolubricants (dispersions) at atmospheric pressure over the temperature range 288 K to 318 K. Aluminum oxide (AlO) and zinc oxide (ZnO) nanoparticles with nominal diameters of 127 nm and 135 nm, respectively, were investigated. A good dispersion of the spherical and non-spherical nanoparticles in the lubricant was maintained with a surfactant. Viscosity, density, and thermal conductivity measurements were made for the neat lubricant along with eleven nanolubricants with differing nanoparticle and surfactant mass fractions. Existing models were used to predict kinematic viscosity (±20%), thermal conductivity (±1%), and specific volume (±6%) of the nanolubricant as a function of temperature, nanoparticle mass fraction, surfactant mass fraction, and nanoparticle diameter. The liquid viscosity, density and thermal conductivity were shown to increase with respect to increasing nanoparticle mass fraction.
Correlations for the Viscosity of 2,3,3,3-Tetrafluoroprop-1-ene (R1234yf) and -1,3,3,3-Tetrafluoropropene (R1234ze(E))
Huber ML and Assael MJ
Due to concerns about global warming, there is interest in 2,3,3,3-Tetrafluoroprop-1-ene (R1234yf) and -1,3,3,3-Tetrafluoropropene (R1234ze(E)) as potential replacements for refrigerants with high global warming potential (GWP). In this manuscript we survey available data and provide viscosity correlations that cover the entire fluid range including vapor, liquid, and supercritical regions. The correlation for R1234yf is valid from the triple point (220 K) to 410 K at pressures up to 30 MPa, and the correlation for R1234ze(E) is valid from the triple point (169 K) to 420 K at pressures up to 100 MPa. The estimated uncertainty for both correlations at a 95 % confidence level is 2 % for the liquid phase over the temperature range 243 K to 363 K at pressures to 30 MPa, and 3 % for the gas phase at atmospheric pressure.
ICE SLURRY APPLICATIONS
Kauffeld M, Wang MJ, Goldstein V and Kasza KE
The role of secondary refrigerants is expected to grow as the focus on the reduction of greenhouse gas emissions increases. The effectiveness of secondary refrigerants can be improved when phase changing media are introduced in place of single phase media. Operating at temperatures below the freezing point of water, ice slurry facilitates several efficiency improvements such as reductions in pumping energy consumption as well as lowering the required temperature difference in heat exchangers due to the beneficial thermo-physical properties of ice slurry. Research has shown that ice slurry can be engineered to have ideal ice particle characteristics so that it can be easily stored in tanks without agglomeration and then be extractable for pumping at very high ice fraction without plugging. In addition ice slurry can be used in many direct contact food and medical protective cooling applications. This paper provides an overview of the latest developments in ice slurry technology.
Horizontal convective boiling of R1234yf, R134a, and R450A within a micro-fin tube
Kedzierski MA and Kang D
This paper presents local convective boiling heat transfer and Fanning friction factor measurements in a micro-fin tube for R134a and two possible low global warming potential (GWP) refrigerant replacements for R134a, namely R1234yf and R450A. Test section heating was achieved with water in either counterflow or in parallel flow with the test refrigerant to provide for a range of heat fluxes for each thermodynamic quality. An existing correlation from the literature for single and multi-component mixtures was shown to not satisfactorily predict the convective boiling measurements for flow qualities greater than 40%. Accordingly, a new correlation was developed specifically for the test fluids of this study so that a fair comparison of the heat transfer performance of the low GWP refrigerants to that of R134a could be made. The new correlation was used to compare the heat transfer coefficient of the three test fluids at the same heat flux, saturated refrigerant temperature, and refrigerant mass flux. The resulting example comparison, for the same operating conditions, showed that the heat transfer coefficient of the multi-component R450A and the single-component R1234yf were, on average, 15% less and 5% less, respectively, than that of the single-component R134a. Friction factor measurements were also compared to predictions from an existing correlation. A new correlation for the friction factor was developed to provide a more accurate prediction. The measurements and the new models are important for the evaluation of potential low-GWP refrigerants replacements for R134a.
Progress in Ground-source Heat Pumps Using Natural Refrigerants
Wu W, Skye HM and Lin L
Natural refrigerants are attractive candidates for replacing the high Global-Warming- Potential fluorinated refrigerants used in ground-source heat pumps (GSHPs). This paper presents a comprehensive survey on GSHPs using CO, NH, water, and hydrocarbons. We compared the refrigerants' thermodynamic properties, analyzed their performance in brine-to-air and brine-to-water GSHPs, and discussed recent progress in their use in GSHPs. Studies of CO were the most common due to its favorable properties, covering advanced cycles, direct-expansion, secondary fluid, and hybrid GSHPs. Though with toxicity concerns, NH was the second most studied, including vapor-compression GSHPs for heating, absorption-type GSHPs to eliminate ground imbalance, and hybrid compression-absorption GSHPs to widen the operating temperature range. A few studies evaluated water as a refrigerant for absorption-type GSHPs, including applications for solar cooling, ground imbalance, and district heating. Propane was the only hydrocarbon considered for GSHPs, including analyses on refrigerant charge, performance analysis, and propane as a secondary fluid.
Application of the group contribution volume translated Peng-Robinson equation of state to new commercial refrigerant mixtures
Bell IH, Welliquet J, Mondejar ME, Bazyleva A, Quoilin S and Haglind F
This work evaluates the performance of the group contribution volume translated Peng-Robinson model when predicting the vapor-liquid equilibrium and single phase densities of 28 commercial refrigerant mixtures with low global warming potential and zero ozone depletion potential. Cubic equations of state, and particularly the Peng-Robinson equation of state, are widely used in the refrigeration industry due to their easy applicability for new substances, and their low computational time, although generally lower prediction accuracies must be expected compared to multiparameter equations of state. The group contribution volume translated Peng-Robinson equation of state combines the Peng-Robinson equation of state with a new attraction term, improved mixing rules using a group contribution approach, and volume translation. The results are compared with the estimates obtained using the non translated Peng-Robinson equation of state, and a multiparameter equation of state.
The hunt for nonflammable refrigerant blends to replace R-134a
Bell IH, Domanski PA, McLinden MO and Linteris GT
We investigated refrigerant blends as possible low GWP (global warming potential) alternatives for R-134a in an air-conditioning application. We carried out an extensive screening of the binary, ternary, and four-component blends possible among a list of 13 pure refrigerants comprising four hydrofluoroolefins (HFOs), eight hydrofluorocarbons (HFCs), and carbon dioxide. The screening was based on a simplified cycle model, but with the inclusion of pressure drops in the evaporator and condenser. The metrics for the evaluation were nonflammability, low GWP, high COP (coefficient of performance), and a volumetric capacity similar to the R-134a baseline system. While no mixture was ideal in all regards, we identified 16 binary and ternary blends that were nonflammable (based on a new estimation method) and with COP and capacity similar to the R-134a baseline; the tradeoff, however, was a reduction in GWP of, at most, 54% compared to R-134a. An additional seven blends that were estimated to be "marginally flammable" (ASHRAE Standard 34 classification of A2L) were identified with GWP reductions of as much as 99%. These 23 "best" blends were then simulated in a more detailed cycle model.
Density and viscosity of a polyol ester lubricant: Measurement and molecular dynamics simulation
Lin L and Kedzierski MA
Polyol ester (POE) is the main component of many refrigeration lubricants. In this work, the density and the viscosity of a typical, pure polyol ester, pentaerythritol tetrahexanoate (PEC6), were measured over 258.15 K to 373.15 K and predicted with molecular dynamics simulations. Nonequilibrium molecular dynamics (NEMD) was employed to compute the shear viscosities for different shear rates. The Eyring model was used to fit the shear viscosities and to extrapolate to the Newtonian viscosity. A protocol was proposed to perform a NEMD-Eyring fit for a low-error, reproducible and robust Newtonian viscosity calculation. Three force fields, i.e., OPLS, LOPLS, and DREIDING, were tested in terms of their density and viscosity prediction accuracy. OPLS gave the best density prediction (within ± 0.2 %), while LOPLS showed the best viscosity prediction accuracy (within - 4 % to 20 %). This work illustrates the value of molecular simulation in predicting lubricant properties and its potential in guiding the design of POE lubricants for desired properties.