JOURNAL OF PRESSURE VESSEL TECHNOLOGY-TRANSACTIONS OF THE ASME

Burst Pressure of Glass Fiber Tape Reinforced Polyethylene Pipes With Interlayer Delamination Defect
Shi J, Ge Z, Ni Z and Zheng J
Glass fiber tape reinforced polyethylene (GFTRP) pipes are widely used for the transportation of oil and high-pressure gas due to their good load-bearing capacity and environmental compatibility. Delamination defect is one of the most common defects of GFTRP pipes during manufacturing and service (Jones et al., "Delamination Growth in Polymer-Matrix Fibre Composites and the Use of Fracture Mechanics Data for Material Characterisation and Life Prediction," Compos. Struct., 2017. 180, 316-333). This paper investigates the load-bearing capacity of GFTRP pipe with interlayer delamination defect in between glass fiber tapes, via a combined experimental and numerical method. In burst experiments, GFTRP pipes with layup of [±55 deg] were prepared with artificial delamination defects set in between sixth and seventh plies. In numerical model, progressive damage model and cohesive element method were used to analyze the failure of GFTRP pipe with interlayer delamination defect. Results showed that interlayer delamination defect would reduce the burst pressure of GFTRP pipes. Different defect widths and their axial locations had different reduction effects on burst pressure, and the predicted results from numerical model showed good consistency with experimental results. Ultimately, the influence of defect width and location on the burst pressure of GFTRP pipe was discussed in detail.
The Effect of Porosity on Elastic Stability of Toroidal Shell Segments Made of Saturated Porous Functionally Graded Materials
Babaei H, Jabbari M and Eslami MR
This research deals with the stability analysis of shallow segments of the toroidal shell made of saturated porous functionally graded (FG) material. The nonhomogeneous material properties of porous shell are assumed to be functionally graded as a function of the thickness and porosity parameters. The porous toroidal shell segments with positive and negative Gaussian curvatures and nonuniform distributed porosity are considered. The nonlinear equilibrium equations of the porous shell are derived via the total potential energy of the system. The governing equations are obtained on the basis of classical thin shell theory and the assumptions of Biot's poroelasticity theory. The equations are a set of the coupled partial differential equations. The analytical method including the Airy stress function is used to solve the stability equations of porous shell under mechanical loads in three cases. Porous toroidal shell segments subjected to lateral pressure, axial compression, and hydrostatic pressure loads are analytically analyzed. Closed-form solutions are expressed for the elastic buckling behavior of the convex and concave porous toroidal shell segments. The effects of porosity distribution and geometrical parameters of the shell on the critical buckling loads of porous toroidal shell segments are studied.
Mechanical Buckling Analysis of Saturated Porous Functionally Graded Elliptical Plates Subjected to In-Plane Force Resting on Two Parameters Elastic Foundation Based on HSDT
Sharifan MH and Jabbari M
In this paper, mechanical buckling analysis of a functionally graded (FG) elliptical plate, which is made up of saturated porous materials and is resting on two parameters elastic foundation, is investigated. The plate is subjected to in-plane force and mechanical properties of the plate assumed to be varied through the thickness of it according to three different functions, which are called porosity distributions. Since it is assumed that the plate to be thick, the higher order shear deformation theory (HSDT) is employed to analyze the plate. Using the total potential energy function and using the Ritz method, the critical buckling load of the plate is obtained and the results are verified with the simpler states in the literature. The effect of different parameters, such as different models of porosity distribution, porosity variations, pores compressibility variations, boundary conditions, and aspect ratio of the plate, is considered and has been discussed in details. It is seen that increasing the porosity coefficient decreases the stiffness of the plate and consequently the critical buckling load will be reduced. Also, by increasing the pores' compressibility, the critical buckling load will be increased. Adding the elastic foundation to the structure will increase the critical buckling load. The results of this study can be used to design more efficient structures in the future.
Finite Element Plastic Limit Loads of Complex Cracks in Pipes With Two-Layered Materials
Jeon DS, Huh NS, Shim DJ and Lee SM
Based on the detailed three-dimensional (3D) finite element (FE) limit analyses, the present study investigates the plastic limit loads of complex-cracked pipes with two-layered materials for determining maximum load-carrying capacity or critical crack length of pipes with two-layered materials. The complex cracks in pipes with two-layered materials consist of a partial through-wall crack and 360-deg circumferential surface crack in the inner side of pipe in the same plane in pipe, which could be developed in the preemptive weld overlay region on the dissimilar metal weld (DMW) of nuclear pipe. In terms of FE limit analyses for complex-cracked pipes with two-layered materials, total thickness of pipe, depth of 360-deg internal surface crack, length of partial through-wall crack and the effect of strength mismatch between two materials are systematically considered in the present study. As for loading conditions, axial tension, global bending moment, and internal pressure are employed in the present FE analyses, and then, the confidence of the present FE procedure is confirmed by comparing the FE results with the existing solutions for complex cracks in single material. The results of the present FE plastic limit loads are compared with the existing solutions for complex-cracked pipes with two-layered materials. Also, a simple approach using equivalent single material based on the weighted average concept instead of using the properties of two materials is suggested for predicting plastic limit loads of two-layered materials. The present results can be applied to leak-before-break (LBB) analyses of nuclear piping with weld overlay.
Cost-Effective Alternatives to Conventional Charpy Tests for Measuring the Impact Toughness of Very-High-Toughness Steels
Lucon E
For modern plate steels exhibiting high toughness and ductility, the conventional Charpy test is ostensibly stretched beyond its limits of applicability. Impact tests yield absorbed energy values in excess of 300-400 J, which are associated with limited material fracture and mostly derive from plastic deformation of the specimen (bending), friction, and vibrations of the swinging hammer. It would be therefore very desirable to measure the actual fracture toughness of very-high-toughness steels by means of an alternative specimen and/or methodology, entailing just a moderate increase of cost and test complexity with respect to Charpy testing. The investigation presented here was aimed at establishing a reasonable, yet cost-effective test procedure utilizing Charpy-type specimens for measuring the dynamic toughness of high-toughness steels, such as line pipe steels. Promising results have been obtained from notches cut by electrical-discharge machining (EDM) using a thin wire of 0.1 mm diameter, as compared to specimens where an actual crack was generated and propagated by fatigue at the root of the machined notch.
Masses of Fluid for Cylindrical Tanks in Rock With Partial Uplift of Bottom Plate
Taniguchi T and Katayama Y
This study proposes the use of a slice model consisting of a set of thin rectangular tanks for evaluating the masses of fluid contributing to the rocking motion of cylindrical tanks; the effective mass of fluid for rocking motion, that for rocking-bulging interaction, effective moment inertia of fluid for rocking motion and its centroid. They are mathematically or numerically quantified, normalized, tabulated, and depicted as functions of the aspect of tanks for different values of the ratio of the uplift width of the tank bottom plate to the diameter of tank for the designer's convenience.
Stress Concentration of Periodic Collinear Square Holes in an Infinite Plate in Tension
Miao C, Wei Y and Yan X
A numerical approach for the stress concentration of periodic collinear holes in an infinite plate in tension is presented. It involves the fictitious stress method and a generalization of Bueckner's principle. Numerical examples are concluded to show that the numerical approach is very efficient and accurate for analyzing the stress concentration of periodic collinear holes in an infinite plate in tension. The stress concentration of periodic collinear square holes in an infinite plate in tension is studied in detail by using the numerical approach. The calculated stress concentration factor is proven to be accurate.
Special Section on Ratcheting
Adibi-Asl R and Reinhardt W
Theoretical and Experimental Study of Bimetal-Pipe Hydroforming
Dezhi Z, Kuanhai D, Taihe S, Yuanhua L, Hongjun Z, Tianlei L and Yongxing S
The corrosion of oil country tubular goods (OCTG) gets more and more serious especially in the acidic environment. So, it is very important to develop a perfect anticorrosion technology for exploring sour oil and gas fields economically and safely. Analysis indicates that the bimetal-pipe (BP) which consists of the base layer of low carbon steel and a corrosion resistant alloy (CRA) cladding layer is an economic and reliable anticorrosion technology and has broad application prospects in the transportation of acid medium. However, theoretical study of hydraulic expansion mechanism for BP is not enough. In this paper, the deformation compatibility condition of BP was obtained by studying the deformation rule of the (CRA) liner and the outer pipe of carbon steel in the forming process; the mechanical model which can compute the hydroforming pressure of BP has been established based on the nonlinear kinematic hardening characteristics of material; furthermore, based on the stress strain curve of inner pipe simultaneously, the calculation method of the plastic hardening stress has been proposed. Thus, the accurate method for computing the forming pressure was obtained. The experimental data show that results are consistent with results of the proposed model. It indicates that the model can be used to provide theoretical guidance for the design and production as well as use of BP.
Analytical Investigation of Elastic Thin-Walled Cylinder and Truncated Cone Shell Intersection Under Internal Pressure
Zamani J, Soltani B and Aghaei M
An elastic solution of cylinder-truncated cone shell intersection under internal pressure is presented. The edge solution theory that has been used in this study takes bending moments and shearing forces into account in the thin-walled shell of revolution element. The general solution of the cone equations is based on power series method. The effect of cone apex angle on the stress distribution in conical and cylindrical parts of structure is investigated. In addition, the effect of the intersection and boundary locations on the circumferential and longitudinal stresses is evaluated and it is shown that how quantitatively they are essential.
Low Mass-Damping Vortex-Induced Vibrations of a Single Cylinder at Moderate Reynolds Number
Jus Y, Longatte E, Chassaing JC and Sagaut P
The feasibility and accuracy of large eddy simulation is investigated for the case of three-dimensional unsteady flows past an elastically mounted cylinder at moderate Reynolds number. Although these flow problems are unconfined, complex wake flow patterns may be observed depending on the elastic properties of the structure. An iterative procedure is used to solve the structural dynamic equation to be coupled with the Navier-Stokes system formulated in a pseudo-Eulerian way. A moving mesh method is involved to deform the computational domain according to the motion of the fluid structure interface. Numerical simulations of vortex-induced vibrations are performed for a freely vibrating cylinder at Reynolds number 3900 in the subcritical regime under two low mass-damping conditions. A detailed physical analysis is provided for a wide range of reduced velocities, and the typical three-branch response of the amplitude behavior usually reported in the experiments is exhibited and reproduced by numerical simulation.
A Method Using Optical Contactless Displacement Sensors to Measure Vibration Stress of Small-Bore Piping
Maekawa A, Tsuji T, Takahashi T and Noda M
In nuclear power plants, vibration stress of piping is frequently evaluated to prevent fatigue failure. A simple and fast measurement method is attractive to evaluate many piping systems efficiently. In this study, a method to measure the vibration stress using optical contactless displacement sensors was proposed, the prototype instrument was developed, and the instrument practicality for the method was verified. In the proposed method, light emitting diodes (LEDs) were used as measurement sensors and the vibration stress was estimated by measuring the deformation geometry of the piping caused by oscillation, which was measured as the piping curvature radius. The method provided fast and simple vibration estimates for small-bore piping. Its verification and practicality were confirmed by vibration tests using a test pipe and mock-up piping. The stress measured by both the proposed method and an accurate conventional method using strain gauges were in agreement, and it was concluded that the proposed method could be used for actual plant piping systems.
Sensitivity Analysis of Fitness-for-Service Assessment Based on Reliability for Cylindrical Pressure Vessels With Local Metal Loss
Kaida T, Izumi S and Sakai S
Concern about fitness-for-service (FFS) assessments using stochastic analyses for aged pressure equipment with local metal loss has been growing. When a decision must be made regarding whether to run or repair equipment with local metal loss, a structural integrity assessment based on reliability helps. In analyses of failure probability, it is important to identify which variables strongly affect the structural integrity. The stochastic properties of influential parameters must be clarified, but few data have been published regarding the quantitative analysis of the sensitivity of the parameters in FFS assessments of components with local metal loss. Here, we investigated the effects of parameters on the plastic collapse of a damaged cylindrical pressure vessel with local metal loss, in an evaluation of parameter sensitivity. We also analyzed sensitivity indices for the component with several shapes of local metal loss. We found that the corrosion rate has a major influence on the probability of failure. We propose a practical stochastic analysis procedure for components with local metal loss. In this procedure, the parameter that has consistently low sensitivity to the limit state is used as a constant value.
Long-Term Stability of Residual Stress Improvement by Water Jet Peening Considering Working Processes
Hashimoto T, Osawa Y, Itoh S, Mochizuki M and Nishimoto K
To prevent primary water stress corrosion cracking (PWSCC), water jet peening (WJP) has been used on the welds of Ni-based alloys in pressurized water reactors (PWRs). Before WJP, the welds are machined and buffed in order to conduct a penetrant test (PT) to verify the weld qualities to access, and microstructure evolution takes place in the target area due to the severe plastic deformation. The compressive residual stresses induced by WJP might be unstable under elevated temperatures because of the high dislocation density in the compressive stress layer. Therefore, the stability of the compressive residual stresses caused by WJP was investigated during long-term operation by considering the microstructure evolution due to the working processes. The following conclusions were made: The compressive residual stresses were slightly relaxed in the surface layers of the thermally aged specimens. There were no differences in the magnitude of the relaxation based on temperature or time. The compressive residual stresses induced by WJP were confirmed to remain stable under elevated temperatures. The stress relaxation at the surface followed the Johnson-Mehl equation, which states that stress relaxation can occur due to the recovery of severe plastic strain, since the estimated activation energy agrees very well with the self-diffusion energy for Ni. By utilizing the additivity rule, it was indicated that stress relaxation due to recovery is completed during the startup process. It was proposed that the long-term stability of WJP under elevated temperatures must be assessed based on compressive stresses with respect to the yield stress. Thermal elastic-plastic creep analysis was performed to predict the effect of creep strain. After 100 yr of simulated continuous operation at 80% capacity, there was little change in the WJP compressive stresses under an actual operating temperature of 623 K. Therefore, the long-term stability of WJP during actual operation was analytically predicted.
A Nondestructive Evaluation Method: Measuring the Fixed Strength of Spot-Welded Joint Points by Surface Electrical Resistivity
Shimamoto A, Yamashita K, Inoue H, Yang SM, Iwata M and Ike N
Destructive tests are generally applied to evaluate the fixed strength of spot-welding nuggets of zinc-plated steel (which is a widely used primary structural material for automobiles). These destructive tests, however, are expensive and time-consuming. This paper proposes a nondestructive method for evaluating the fixed strength of the welded joints using surface electrical resistance. A direct current nugget-tester and probes have been developed by the authors for this purpose. The proposed nondestructive method uses the relative decrease in surface electrical resistance, . The proposed method also considers the effect of the corona bond. The nugget diameter is estimated by two factors: , which is calculated from variation of resistance, and a constant that represents the area of the corona bond. Since the maximum tensile strength is correlated with the nugget diameter, it can be inferred from the estimated nugget diameter. When appropriate measuring conditions for the surface electrical resistance are chosen, the proposed method can effectively evaluate the fixed strength of the spot-welded joints even if the steel sheet is zinc-plated.
Calculating the Optimum Angle of Filament-Wound Pipes in Natural Gas Transmission Pipelines Using Approximation Methods
Reza Khoshravan Azar M, Emami Satellou AA, Shishesaz M and Salavati B
Given the increasing use of composite materials in various industries, oil and gas industry also requires that more attention should be paid to these materials. Furthermore, due to variation in choice of materials, the materials needed for the mechanical strength, resistance in critical situations such as fire, costs and other priorities of the analysis carried out on them and the most optimal for achieving certain goals, are introduced. In this study, we will try to introduce appropriate choice for use in the natural gas transmission composite pipelines. Following a 4-layered filament-wound (FW) composite pipe will consider an offer our analyses under internal pressure. The analyses' results will be calculated for different combinations of angles 15 deg, 30 deg, 45 deg, 55 deg, 60 deg, 75 deg, and 80 deg. Finally, we will compare the calculated values and the optimal angle will be gained by using the Approximation methods. It is explained that this layering is as the symmetrical.